Hollerithallee 17, 30419 - Hannover

Your Press Brakes deserve a Digital Upgrade – without any new investment

Capture Data from Press Brakes

Your press brakes are running — but do you really know how efficiently?

Whether from Trumpf, Bystronic, AMADA, SafanDarley, LVD, Durma, Baykal, Gasparini, Hämmerle, EHT, Jorns, CoastOne or other manufacturers — many manufacturing companies still rely on proven but non-transparent press brakes from different manufacturers, machine generations, and control systems.

The machines bend precisely — but nobody truly knows where time is being lost, how efficiently production is running, or how much energy is consumed per bending cycle.

Especially with older hydraulic press brakes, but also with electric and hybrid systems, the necessary data foundation for informed operational decisions is often missing. Different control systems, cycle times, and machine configurations make centralized monitoring appear almost impossible — and this is exactly where Novo AI comes in.

With the AI sensor system and the WatchMen platform, Novo AI makes your press brakes digitally visible in real time — independent of manufacturer and without interfering with the machine control system.

Our solution captures directly at the machine:

  • Machine states (production, setup process, idle time, downtime)
  • Bending cycles and cycle times
  • Runtime, energy consumption, and bending frequency
  • Setup times, follow-up times, and planned stoppages

Whether it is a hydraulic AMADA press brake from 1995, a fully electric Bystronic system, or a Hämmerle bending machine with custom equipment — even machines that are more than 30 years old can be digitally retrofitted quickly, safely, and with immediate operational value using Novo AI, without interrupting production.

Your press brakes do not need to be new — they simply need to become measurably better.

No Matter the Machine Age or Manufacturer — We Retrofit Your Press Brakes

Do you use press brakes from TRUMPF, AMADA, Bystronic, Durma, SafanDarley, LVD, Baykal, Gasparini, Hämmerle, EHT, Jorns, CoastOne, Prima Power, Yawei, Ermaksan, Cincinnati, HACO, Deratech, Schröder, JFY, Yangli, VLB Group, Dener, Vimercati, Dimeco, G.A.D.E., Bernardo, KNUTH, Stierli-Bieger, HEZINGER, BLEMA, Epple, Holzmann, BPR, STR, Danobat, Colly, Schechtl, HACO-Kingsland, RICO, Beyeler (heute Bystronic), Pullmax, Pivatic, Darley, UZMA or even discontinued brands such as RASI, Reinhard Klein, Vingriai, LVD-EHT, Hämmerle (now Bystronic), Metallkraft, Biegetechnik Müller, or MUBEA?

Maybe even a mixed machine park with different machine generations, control systems, and machine lengths?

No problem.

With Novo AI, you can retrofit all of these press brakes machines quickly, safely, and easily — without expensive rebuilds and without interfering with the machine control system.

Our AI sensors are mounted externally on the machine — independent of machine type, condition, or year of manufacture. They capture high-resolution vibration and acoustic signals as well as energy consumption directly at the machine and transmit the data in real time to our central WatchMen platform — or, if desired, directly into your existing ERP system.

Whether it is a hydraulic AMADA press brake, an electric Bystronic system, a robust production model from Durma, or a 30-year-old custom machine from Hämmerle:

We make every press brake visible and comparable — across manufacturers, retroactively, and without requiring IT expertise on your side.

Your machine park becomes a digital bending system — standardized, efficient, and future-ready.

Capture Data from Press Brakes

Capture Data from Press Brakes

Fast & Simple Retrofit — Even Without an IT Team

Many manufacturing companies face the same challenge:

“We don’t have an IT department, and our employees are not digitalization experts — how is this supposed to work?”

The answer: with Novo AI, it is simple.

Our AI sensor can be installed within 15 minutes per press brake — completely without accessing the machine control system and without requiring specialized technical expertise.

All you need is:

  • A power outlet
  • A Wi-Fi connection or LAN port

The sensor is mounted externally on the machine — no opening of the machine, no connection to the controller, and no risk to warranties.

After installation, the sensor automatically transfers all relevant data to the central WatchMen platform, where you can instantly see in real time what your press brake is currently doing.

What your press brakes are doing — live, measurable, and instantly visible

Captured machine states include:

  • Productive operation (active bending process)
  • Setup process (tool change, material loading)
  • Idle time (machine ready but inactive)
  • Downtime (unplanned — e.g. malfunction or material shortage)
  • Planned stop (breaks, shift changes, cleaning)
  • Maintenance or servicing
  • Follow-up phase / ram return movement
  • Setup mode / test runs
  • Energy-saving or standby mode

Whether it is a manual Hämmerle press brake from the 1990s, a hydraulic LVD system, or a fully electric Bystronic machine — the retrofit process always remains equally simple.

And if something does not work as expected?

Our team supports you personally — either on-site or remotely.

You do not need programming skills or a complex IT infrastructure.

No programming required
No IT configuration necessary
No operational risk

Simply retrofit, monitor live, and finally understand what your press brakes are truly capable of.

Capture Data from Press Brakes

Capture Data from Press Brakes

Capture Data from Press Brakes

Capture Data from Press Brakes

Direct ERP Integration — For Seamless Production Workflows

Do you already use an ERP system such as SAP, proALPHA, ABAS, Microsoft Dynamics, PSIpenta, Infor, Oxaion, or another manufacturing-specific solution?

Perfect — because that is exactly where your machine data belongs.

With Novo AI, integrating your press brakes into your ERP environment is simple, secure, and efficient. Our WatchMen platform was designed from the ground up to be open and flexible.

Integration via API or standardized ERP connectors
Automatic transfer of machine states, cycle data, and energy data
Compatible with your existing infrastructure — no complex customization required
Optional collaboration with your IT provider or ERP partner

Once our AI sensor is installed on your press brake, it captures and transfers all relevant production data to WatchMen in real time — from current machine states to cycle-accurate production analysis.

This data can then be integrated seamlessly into your ERP system for applications such as:

  • Production feedback directly from the shopfloor
  • Productivity analysis on component level
  • Cost accounting and post-calculation
  • Energy consumption and sustainability reporting (CO₂)
  • Live KPIs for production management and planning

You decide which data is transferred, where it goes, how detailed it should be, and how frequently it is synchronized.

We advise you individually and implement the ERP connection together with you or your external partner — tailored precisely to your existing IT environment.

Your press brakes will finally deliver more than bending power — they will deliver valuable operational insights for your entire company.

Building Trust — Press Brakes in Focus, People at the Center

Today, digital transparency is the foundation of modern manufacturing — but it also raises understandable questions:

“What exactly is being recorded?”
“Who can see the data?”
“Is this about employee monitoring?”

At Novo AI, the focus is on improving machine performance and production processes — not on monitoring employees.

Our AI sensor provides objective data about machine runtimes, bending cycles, energy consumption, and cycle deviations — without accessing the machine control system and without requiring a complex IT infrastructure.

Many employees in sheet metal processing rely on experience, routine, and intuition. That works — until a press brake suddenly stops, a cycle fails, or a part is rejected.

In those moments, the one critical piece of information required for the right decision is often missing.

This is exactly where WatchMen helps.

The platform shows in real time what is happening at the press brake — transparently, clearly, and immediately actionable.

Employees recognize problems earlier, understand why a machine is idle, see which orders are running efficiently, and can actively improve their workflows.

Managers receive a tool that allows them to objectively analyze processes, make decisions based on facts, support teams more effectively, and implement concrete improvements together with employees.

👉 The data shows causes — not just symptoms
👉 It reveals hidden relationships and operational patterns
👉 It helps teams ask the right questions instead of searching for blame

This creates trust.

When everyone in the team understands how their work contributes to overall production performance, a stronger, fact-based collaboration emerges — without creating a feeling of surveillance.

The WatchMen platform reduces pressure instead of increasing it.

It helps avoid downtime, increase productivity, and — most importantly — make everyday work simpler, more structured, and more transparent.

Capture Data from Press Brakes

Capture Data from Press Brakes

Capture Data from Press Brakes

Capture Data from Press Brakes

Get Started Now — Without Risk and With Full Cost Transparency

Entering the world of digital machine transparency for press brakes does not need to become a large-scale project.

On the contrary:

With Novo AI, you can start small and still achieve immediately measurable operational improvements — without heavy investment pressure or technical risk.

Our solution is modular and scalable.

This means you can begin with just a single press brake — whether from TRUMPF, AMADA, Bystronic, Hämmerle, or LVD — and already gain valuable insights into:

  • Runtime and downtime
  • Setup and idle phases
  • Energy consumption per cycle
  • Cycle behavior and output performance

Your advantages when starting with Novo AI

Low entry costs through pilot projects
Our starter packages are specifically designed for retrofitting individual machines — without long-term commitments and without operational risk.

Funding programs available
Together with you, we evaluate whether regional or national digitalization funding programs are available — including support for applications and technical project documentation.

Flexible growth at your own pace
Once you see the value, you can gradually expand the retrofit to additional machines — with a clear structure, transparent costs, and a scalable rollout strategy.

Many of our customers report clear “aha moments” after only a few days:

Where bending times are not optimized, where machines consume energy unnoticed during idle phases, or where small adjustments can create measurable efficiency improvements.

The fact that Novo AI has been presented with this exact approach at events such as the Produktionsleiter-Forum further demonstrates the manufacturing industry’s trust in our solution.

Your entry into data-driven production with press brakes has never been this simple — or this secure.

0 Hours

Productive Machine Time Gained

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Machine Idle Time Eliminated

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Less Energy Waste

Questions or interested in learning more? We’re happy to help.